Electrical & Lighting · Supply Chain Traceability

Supply Chain Traceability for Electrical and Lighting Brands

A batch of your LED drivers leaves the factory. Six months later one shows up at a project site in a market you never authorised. Your channel sales head has no idea how it got there. Without traceability, you never will.

Factory to Installer Diversion Detection Origin Certify BIS Compliance IEC Audit Trail
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Acviss Origin supply chain traceability for electrical
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Kitply Corteva ITC Pigeon TATA
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Brands Protected
2B+
Products Secured
11+
Countries
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The Supply Chain Risk

Electrical Supply Chains Have More Blind Spots Than Most Industries

Long distribution chains, multiple regional stocking points, and thousands of small-format dealers mean your product moves through hands you cannot see. Without traceability, diversion, repackaging, and grey market entry go undetected until a complaint arrives.

$169B+
Annual global market for counterfeit electrical goods and components
ICC BASCAP
1 in 4
LED bulbs sold across Asia-Pacific markets is counterfeit or substandard
Energy Efficiency Asia
30%
Of electrical fires in India involve substandard or fake components
Bureau of Energy Efficiency
Where Visibility Breaks Down

Five Supply Chain Failures Your Team Cannot See Without Traceability

Fake BIS-Certified Products

MCBs, switches, and wiring accessories with replicated BIS marks that have never passed mandatory testing. They look identical to certified product on the shelf but fail catastrophically under rated load.

Inflated Lumen Claim LEDs

LED bulbs labelled at 1200 lumens delivering 700. Your energy-efficient line gets compared with a counterfeit that nobody knows is fake, and your reputation pays the price.

Repackaged Returns and B-Grade Stock

Returned or rejected inventory gets repackaged and re-entered into distribution as new product. Your warranty team starts seeing failure claims on batches that should never have left the factory.

Grey Market Imports with Mismatched Specs

Electrical product certified for 110V markets arrives in 230V markets. The voltage ratings do not match. The safety markings do not apply. But the branding looks right.

Duplicate Serial Numbers

Counterfeiters use known valid serial numbers from your authentication database. Consumer scans verify as genuine. Only anomaly detection across your entire scan dataset catches the duplication.

Regulatory Requirements

Traceability Is Not Just Good Practice. It Is Required.

Regulators and auditors in every major market now expect you to prove where your product came from and how it moved through your supply chain. Origin gives your team that proof.

INDIA BIS Compulsory Registration

Over 370 categories of electrical products require mandatory BIS certification. BIS inspectors can demand supply chain documentation to verify that certified product is coming from the licensed facility. Traceability is your proof.

Certify links each product's QR to its BIS licence number for instant dealer and consumer verification.
USA UL Listing and FCC Part 15

UL listing is required for most consumer electrical products to meet retailer and insurance requirements. If a product failure triggers an investigation, your supply chain documentation determines your liability exposure.

Origin logs the supply chain from the certified facility so you can prove product provenance if a claim is challenged.
EUROPE CE Marking under the Low Voltage Directive 2014/35/EU

Market surveillance authorities actively test electrical products and can demand full supply chain documentation when they find a non-compliant product in market. A traceable supply chain is your evidence of due diligence.

Certify carries the DoC reference in each product's digital identity for authority verification.
GLOBAL IEC 60898 and IEC 60269

IEC compliance requires test certificates from accredited labs for specific certified facilities. If your product is audited in any of the 100+ countries referencing IEC standards, you need to show which facility produced each shipment.

Origin's audit trail documents which certified factory produced each shipment.
What Acviss Does

Full Visibility from Factory to Final Installation

Origin tracks every product movement. Certify gives each unit a verifiable identity that travels with it. Together they give your team a complete, auditable picture of your supply chain.

Traceability
Origin

Know exactly where every batch is at every point in your distribution chain. When product appears in an unauthorised market or territory, your channel sales head gets an alert immediately. Not after a complaint comes in.

  • Blockchain chain-of-custody from factory to project site
  • GPS-tagged scan events at every supply chain node
  • Automatic alert when product scans in an unauthorised region
  • Distributor-level visibility across your entire channel network
  • Repackaged stock detection through scan history analysis
  • IEC and CE audit trail documentation for regulatory inspections
Learn about Origin
Authentication
Certify

Every unit gets a unique digital identity that links its certification, factory of origin, and movement history. The identity travels with the product through every handoff so the record is always complete.

  • Unit-level QR codes and tamper-evident labels
  • BIS licence number and CE DoC reference in each product record
  • Consumer and dealer scan-to-verify with no app required
  • Anomaly detection for duplicate serial number patterns
  • Batch reporting dashboard for your QA and compliance teams
  • Integration with Origin for unified product movement tracking
Learn about Certify
"

"This solution is both Unique and 100% Effective. It actually works."

Abhishek JainDirector, K-ONN

See How Acviss Supports Electrical Track And Trace

Get a tailored track and trace plan for your Electrical products and channels.

  • ✅ Risk Audit: We map your Electrical product, channel, and customer journey.
  • ✅ Live Demo: See Acviss track and trace workflows on your use case.
  • ✅ Tailored Rollout: Get a practical deployment plan for your products and existing systems.

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FAQ

What Electrical Supply Chain Teams Ask Us

Each distributor, sub-distributor, and stocking point in your network gets a scan role in Origin. Every time product changes hands, the event is logged with timestamp and GPS. You see a complete chain-of-custody map from your factory to the final installer or dealer. When a product bypasses an authorised handoff step, Origin flags it immediately so your channel sales head can investigate before the product reaches the end customer.
Yes. Origin's audit trail includes every scan event in the product's movement history, the facilities involved at each stage, timestamps, and GPS coordinates. For BIS audits in India, we produce a chain-of-custody report that maps product movement from your licensed manufacturing facility to market. For CE compliance, the trail documents which certified factory produced each shipment and how it moved to EU markets.
Origin's geo-fencing alert triggers immediately. You configure the authorised territories for each batch or SKU, and any scan outside those boundaries generates a notification to your channel sales head with the scan location, distributor account linked to that territory, and the full movement history of the batch. This gives you both an early warning and the evidence you need to investigate which distributor diverted the product.
Origin supports multi-stage scan events including project receipt, storage, and installation. For products like lighting systems or switchgear that go into projects, you can configure scan points at the point of delivery to the contractor, at storage, and at installation. Each event updates the product's movement record. If a product sits in storage for months and then scans at a location that does not match its original allocation, Origin flags the anomaly.
Yes. Certify and Origin share the same product database in the Acviss platform. You can manage thousands of SKUs across multiple product categories, each with their own authentication records and traceability trails, from one dashboard. SKU-level configuration means different alert thresholds, different authorised territories, and different compliance documentation references for switchgear, wiring accessories, and lighting products.
Origin is designed for field use. Distributors scan product using any smartphone. No dedicated hardware, no training beyond a five-minute walkthrough. The scan interface is a simple app or web interface that logs the handoff automatically. You can onboard hundreds of distributor accounts in bulk. Each account has a role and a territory so their scans map to the right place in your supply chain automatically.

Know Where Every Product Is. Know the Moment Something Goes Wrong.

80+ brands across 11+ countries use Acviss to track their products and protect their supply chains. Book a call and we will map your current traceability gaps and show you what it takes to close them.

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