Mass Encoding
What Is Mass Encoding?
Mass Encoding is the process of generating and printing a large volume of unique, traceable, and secure product identifiers at high speed during manufacturing or packaging operations.
These identifiers can be secure QR codes, serialized alphanumeric codes, or non-cloneable codes that map to a product’s Digital Twin.
Mass Encoding ensures every product or batch receives a unique identity without slowing down factory throughput.
It is a key enabler of large-scale traceability, authentication, warranty workflows, and supply chain intelligence.
Why Mass Encoding Matters
Manufacturers dealing with high output volumes require a way to:
- Apply millions of unique codes rapidly
- Maintain code quality and readability
- Integrate with existing packaging and printing lines
- Ensure no duplication or code collision
- Trigger authentication workflows reliably
- Support unit-level or batch-level traceability
Mass Encoding connects the physical production environment with digital verification systems, enabling secure, scalable identity assignment at industrial speeds.
How Mass Encoding Works
- Unique codes are generated at scale (secure QR, serialized, non-cloneable).
- The codes are sent to printing systems via APIs or inline printer controllers.
- Printers apply codes during packaging, labeling, or bottle/carton production.
- Vision inspection systems validate print quality and readability.
- Encoded products link to Digital Twins, creating traceable records.
- Factory logs and verification events update backend systems in real time.
Where Mass Encoding Is Used
Inline Printing
Direct application of unique codes onto packaging substrates (cartons, pouches, bottles).
Labeling Lines
Pre-printed or on-demand label generation with serialized or secure codes.
Centralized Print-and-Apply Systems
Used in factories producing multiple SKUs or batch formats.
VDP (Variable Data Printing)
Dynamic printing of unique identifiers with brand-specific rules.
Benefits of Mass Encoding
- Scalability for millions of units
- High-speed identity assignment
- Lower risk of counterfeits entering the supply chain
- Efficient warranty and post-sale engagement workflows
- Accurate product lifecycle and traceability data
- Seamless ERP, LIMS, and SCM integrations
- Reduced manual errors and operational overhead
Mass Encoding is the backbone of any high-volume authentication or serialization program
Industries Using Mass Encoding
- Agro-chemicals, seeds, fertilisers
- Pharmaceuticals and medical devices
- FMCG and personal care
- Electronics and automotive parts
- Nutraceuticals and protein powders
- Industrial machinery and spares
- Food processing and export categories
How Acviss Supports Mass Encoding
Acviss enables Mass Encoding through:
- APIs for high-volume code generation
- Support for secure QR codes and non-cloneable codes
- Integration with variable-data and inline printing machines
- Vision system compatibility
- Real-time quality and integrity checks
- Mapping each encoded unit to a Digital Twin
- Authentication workflows automatically triggered upon scan
This ensures factory adoption is smooth, scalable, and aligned with existing production workflows.
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